1/72 ScaleWorx Denel AH-2A Rooivalk

Gallery Article by Albert Moore on Feb 2 2010

 

This is ScaleWorx's 1/72 SAAF Denel CSH-2 Rooivalk multi-media kit, which was built mostly out of the box (a side note on the designation- the designation for the Rooivalk was changed from CSH-2 to AH-2).   Molded in blue resin, there are around sixty five parts, plus two vacu-formed canopies, a photo-etched fret, and a small decal sheet.  For a breakdown of the kit and its contents, see Tim Verekee's in-box review over a Scale Rotors.com here- http://www.scale-rotors.com/news-reviews/scaleworx/csh-2-rooivalk-sw72-01.  Packaging was excellent and the parts well protected (none of the parts in my kit were damaged).  The smaller parts were grouped together in multiple zip-lock baggies, and the larger parts wrapped in bubble wrap, all enclosed in a sturdy flip top cardboard box.  The casting of all of the parts were smooth and well refined, with only a few bubbles here and there (which were easily removed with a hobby knife or sanding stick), and nice petite engravings where needed.  The six page instruction sheet has three exploded view diagrams which show the major assembly sequences and locations of the various fuselage bits (there are a few vague areas, so have some photo references handy), plus a two-view color profile for the painting and decal guide.  Top and bottom view photo references will be needed for the upper and lower fuselage camouflage pattern.  A few scratch-building supplies such as brass rod and styrene rod will be needed, as you'll need to pin some of the major assemblies for added strength.  As with most resin/limited run kits, the joints are of the flush type with no tabs/pins for positive location.  Some of the rotor linkages/components need to be scratch-built from brass rod or small gauge wire as well.   The resin in this kit is easy to work with in terms of the removal of the parts from the pour gates and clean up.  A razor saw was used for the larger parts, while a hobby knife was used for removing the smaller pieces from their gates (a few passes with the back edge of the knife blade did the trick).  The seams and gaps were easily removed, in fact much easier than on a styrene kit (just go slowly, sanding too fast will result in misshapen parts and unwanted voids).  I used Model Master Red Glazing Putty for large areas,  Micro Mark Crystal Clear white glue for spot filling, while Gunze Mr. Surfacer took care of all of the seams.  Assembly started with joining the fuselage halves.  The fit here was great out of box, but I some how botched it when I epoxied the halves together which resulted in a large step over most of the length of the lower seam.  I used some styrene strip to level out the seam, and then filled over it with glazing putty.  Next you add the cockpit, which consists of the tub, blast shield,  pilot and WSO seats (with photo-etched ballistics shields), cyclic and collective controls, instrument panels (which have very fine engraved detail), and the WSO controls.  Be sure to add the blast shield "glass" between the two cockpits by filling in the opening with clear acetate or Testors clear window glue (which I used).  The cockpit was painted black and some minor detail painting done to bring to it to life.  After the cockpit was assemble and painted, I added the stub wings, aft end of the tail boom, and the rotor pylon to the fuselage.  The rotor pylon was another area that I messed up while epoxying it in place and required some extra work to fix (I didn't watch it closely as the epoxy cured).  Upon closer inspection the pylon ended up crooked from the front, which would have resulted in the rotor sitting crooked as well (resulting in a very wonky frontal view).  There was no way I could pop the join without substantial damage to the model so another solution was necessary.  I cut a slot three quarters of the way through the pylon with a razor saw, wedged some styrene shims into the slot to level out the top of the pylon, and then puttied over the area and sanded it smooth.  I obliterated the molded cooling vent detail on the front of the pylon, so a photo-etched grille from a NASCAR cooling duct set was used to replace that vent.  The biggest hurdle to overcome assembly wise is the fit of the canopy.  Extreme care is needed when trimming it to fit the fuselage to insure a good fit, and to make sure it sits correctly as in being level all around.  I messed up the first canopy, so thank you ScaleWorx for including a second one!  The rest of the assembly involved adding all of the various resin and photo-etched fuselage bits.  There are guides engraved into the fuselage which aid in the placement of the all of the RWR antennas and other sensor bumps.  Masking the canopy was the next item to deal with.  There was just a bit of a hint framing to go by on the canopy so photo references were needed to get the exact widths of each section (the side windows do bulge out on the vac-canopy, so that was helpful in determining the frame borders there).  I used thin strips of blue painter's masking tape to delineate all of the framing, while Scotch Tape and Bare Metal Foil were used to mask the windows themselves.  Be sure to spray a coat of black paint over the framing before applying the primer and airframe colors.  The main landing gear, tail wheel, and photo-etched antennas were the last items to add before painting commenced.  The longer main gear struts will need to be pinned in place on the fuselage with two flat-head sewing pins.  With most of the major assembly done, a few coats of gray primer were applied to check for flaws and give the model a uniform color to paint over.

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The most time consuming aspect of building this model was applying the camouflage scheme.  The Rooivalk carries a complex three-tone wrap around scheme of sand, dark brown, and dark green (which is also used on the SAAF's Agusta A109 utility helicopters).  ScaleWorx recommends using Humbrol Hu121 Pale Sand, Hu29 Dark Brown, and Hu30 Dark Green for the camouflage scheme.  The camouflage was applied freehand, with an airbrush that came with an air compressor that my wife bought for me years ago.  I have been a die-hard Aztek user up to this point, but it broke prior to painting this model so I had use the no-name one.  I am pleased with how well it worked.   After the painting was completed and the canopy masks removed, I used thin black dry transfer striping to add the thin black borders around the side windows (near as I could tell, the upper panes of glass do not have those borders around them).    The markings on my model are a mixture of kit decals and the South Africa national flag markings from a 1/72 Revell Agusta A109 'SAAF' kit (mine is marked in the current configuration while the kit decals reflect an earlier markings set up).  The kit sheet contains the current and former SAAF roundels, 16 Squadron crest,  SA national flag, and some airframe stenciling.  Printed on a continuous carrier sheet, you'll need to trim the markings as close as possible to the image.  The images were in register and had good color depth.  They are also a bit on the fragile side so extra care is needed when applying them.  Most of the fuselage detail painting was completed as this juncture (navigation lights, antennas, etc).   The rotors and weapons were assembled and painted next.   The main and tail rotor blades were all drilled out and pins added to the roots before joining them to their respective rotor-heads assemblies (which were drilled to receive the pins).  Brass rod was used to replicate the main rotor pitch-change links and the tail rotor shaft.  The Mopoka anti-tank missile racks were pinned together and the eight missiles CA-glued into place, and then hung on their respective hard points (as were the FFAR pods and Mistral missile launchers).  I used Model Master Medium Green FS34102 for the rotor blade and ordnance color, while Humbrol Hu27 Gray was used for the rotor heads.  At this point the nose cannon, ammo chutes, and TADS pod were epoxied into place.  The main and tail rotor blade anti-corrosion strips were masked and painted Model Master Aluminum Metalizer and then rotors added to the model.  The last item to add was the rotor cap and ADS mast, and with that, my Rooivalk was finished.

Overall I found ScaleWorx's Rooivalk relatively easy to assemble and a very enjoyable experience to build (which says volumes on the quality of the kit considering this is my first full resin kit build).  The end result is a very unique model of a very unique helicopter.  The fitting and masking of the canopy was about the most difficult aspect of the entire building process, but taking your time while trimming, sanding, and blending the canopy into the fuselage will alleviate any potential fit issues (kind of a rule of thumb in general when it comes to model building).  The other issues I mentioned were of my own making, but nothing that was/is insurmountable to resolve, especially for those who do have experience with kits of this type.  Due to the nature of this kit and the complex camouflage scheme, beginners should wait until they have worked with enough photo-etch parts, extensive resin conversion sets and develop their airbrushing skills before tackling ScaleWorx's Rooivalk, however I have no problem recommending this kit to those with multi-media kit and/or extensive resin conversion set experience.
I would like to thank John Weideman  of ScaleWorx for not only providing the review kit, but for also providing the references needed to complete this model, the advice when I ran into trouble areas, the patience when I dragged my feet in getting this done, most of all, the encouragement when I had doubts in my ability to see this build to its completion.

Some useful links of interest on the Denel AH-2 Rooivalk;

Albert Moore

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Photos and text © by Albert Moore